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Aludyne - Montague LLC Quality Engineer in Montague, Michigan

Aludyne is recognized as the #1 automotive aluminum knuckle manufacturer in the world. We have over 30 strategically located facilities across the globe, with leading market shares in several key regions. With this infrastructure, we are able to serve our global customers as well as meet the needs of local demands of speed, flexibility and efficiency.

At Aludyne, we aim to recruit and retain smart, inquisitive people fueled by the same entrepreneurial spirit that drives us. It's how we deliver on the promises we make to customers, and to each other. We believe in continuous improvement for our workforce and providing them with the tools necessary to further their career while also giving them the autonomy to make a defined difference.

The Quality Engineer must support the die cast/trim/machining and other services' efforts to keep a continuous flow of high quality castings through the plant and to the customer by accurately providing and reporting the significant aspects of the visual, dimensional, and process information available.

  • Proficient working with OEM web portals for entering dat, Ford VPP, Ford supplier (FSP), GM supply power, Volvo (VSIM), among others.
  • Represent the Company as a direct customer liaison for quality issues and continuous improvement activities.
  • S/he implements containment actions as necessary, leads corrective actions teams to resolve customer complaints and acts as a key member of the APQP team with responsibility for preparation of APQP documentation and PPAP submission to the customer.
  • Assists in data gathering with problem solving teams on continuous improvement items and must be versed in problem solving techniques including 8D, 5 Why, Fishbone, and other Lean problem solving tools.
  • This position designs, installs, and evaluates QA/QC process sampling systems, procedures, and statistical techniques; designs or specifies inspection and testing mechanisms and equipment; analyzes production and service limitations and standards; recommends revision of specifications when indicated; formulates or helps formulate QA/QC policies and procedures; conducts training on QA/QC concepts and tools; and interfaces with all other engineering components within the company and with customers on quality related issues while meeting production schedules.
  • Additional responsibilities include conducting in-house training in SPC, Quality Assurance and measurement activities as directed by Quality Manager. Assisting the Layout Technician on verification on incoming tooling.
  • Must support Aludyne engineering in the enforcement of our supplier requirements, from supplier selection through program life.
  • Develop and oversee SPC data gathering systems, control charts and limits, including follow-up on our of control responses. Report Cpk's and analysis as required, communicating information internally for reaction. Oversee the development and training of automated data collection systems. Identifies areas of incapable processes and products. Conducts process capability studies on new and existing products and processes to determine if customer requirements can be met.
  • Suggests ways to improve processes and products through the elimination of waste. Analyzes statistical data to determine effectiveness of data and its appropriateness.
  • Defines quality discrepancies and assures corrective actions are applied. Prepares documentation of problems, solutions experiments and results. Directs and supplies communication with and between departments concerning quality, overseeing training of inspection and production personnel in quality determination.
  • Administers company personnel policies, enforces health and safety regulations.
  • Determine quality costs for new programs during quoting process.

Requirements

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